Elmo 95VDC Installation Guide

Whistle/Tweeter Digital Servo Drives Installation Guide July 2010 (Ver. 1.5) www.elmomc.com

Whistle/Tweeter Installation Guide Introduction MAN-WHTWIG (Ver. 1.5) 2-1 Chapter 2: Introduction This installation guide describes the Whistle and

Whistle/Tweeter Installation Guide Introduction MAN-WHTWIG (Ver. 1.5) 2-2 The Whistle and Tweeter are available in two models:  The Standard model

Whistle/Tweeter Installation Guide Introduction MAN-WHTWIG (Ver. 1.5) 2-3 2.2.5 Communication Options Whistle and Tweeter users can use two commun

Whistle/Tweeter Installation Guide Introduction MAN-WHTWIG (Ver. 1.5) 2-4 2.3 System Architecture PWMControllerCommunicationRS 232 and CANopenPower

Whistle/Tweeter Installation Guide Introduction MAN-WHTWIG (Ver. 1.5) 2-5 Whistle Installation GuideWhistle Eval. Board User GuideProgrammingSetupIn

Whistle/Tweeter Installation Guide MAN-WHTWIG (Ver. 1.5) 3-1 Chapter 3: Installation 3.1 Site Requirements You can guarantee the safe operation of

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-2 The part number at the top gives the type designation as follows: Maximu

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-3 3.3.2 Connector J1 Pin Signal Function J1/1 RS232_RX RS232 receive J1/2

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-4 3.3.3 Connector J2 Pin Signal Function J2/1 +5V Encoder/Hall +5V suppl

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-5 Figure 3-1: The Whistle Footprint When the Whistle is not connected to a

Notice This guide is delivered subject to the following conditions and restrictions:  This guide contains proprietary informa

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-6 3.5 Integrating the Whistle or Tweeter on a PCB The Whistle and Tweet

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-7 3.5.2 Grounds and Returns The “Returns” of the Whistle and Tweeter are st

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-8 7. Under normal operating conditions, the PE trace carries no current. Th

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-9 3.6 The Whistle/Tweeter Connection Diagram Figure 3-3: Whistle/Tweet

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-10 3.7 Main Power and Motor Power Pin Function Cable Pin Positions VP+ P

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-11 3.7.2 Connecting Main Power Connect the VP+, PR and PE pins on the Whis

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-12 3.8.1 Single Supply A single isolated DC power supply can provide power

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-13 3.8.3 Shared Supply A "Main" DC Power Supply can be designed

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-14 3.9 Main Feedback The Main Feedback port is used to transfer feedback da

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-15 Figure 3-9: Main Feedback- Incremental Encoder Connection Diagram Figu

Revision History: Ver. 1.5 July 2010 MTCR 03-010-02: Updated: Sections 3.4, A.1.8; Figure 3-29 Ver. 1.4 March 2010 MTCR 01-010-01: Figure 3-1

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-16 Figure 3-11: Main Feedback – Resolver Connection Diagram Figure 3-12:

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-17 Figure 3-13: Main Feedback – Tachometer Feedback Connection Diagram for

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-18 Figure 3-15: Main Feedback – Potentiometer Feedback Connection Diagram

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-19 3.10.1 Main and Auxiliary Feedback Combinations The Main Feedback is alw

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-20 3.10.2 Auxiliary Feedback: Emulated Encoder Output Option (YA[4]=4) Pin

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-21 Figure 3-17: Emulated Encoder Buffered Output – Recommended Connection

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-22 3.10.3 Auxiliary Feedback: Single-Ended Encoder Input Option (YA[4]=2) P

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-23 Figure 3-20: Single-ended Auxiliary Encoder Input - Recommended Connec

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-24 3.10.4 Auxiliary Feedback: Pulse-and-Direction Input Option (YA[4]=0) Pi

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-25 Figure 3-23: Pulse-and-Direction Auxiliary Encoder Input – Buffered Co

Whistle/Tweeter Installation Guide MAN-WHTWIG (Ver. 1.5) i Contents Chapter 1: Safety Information ...

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-26 3.11 I/Os The Whistle and Tweeter have 6 Digital Inputs, 2 Digital Outpu

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-27 Figure 3-25: Digital Input Connection Diagram

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-28 3.11.2 Digital Output Pin Signal Function Pin Position J1/7 OUT1 Hig

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-29 3.11.3 Analog Input Pin Signal Function Pin Position J2/3 ANLIN1+ Ana

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-30 3.12 Communications The communication interface may differ according t

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-31 Figure 3-28: RS-232 Connection Diagram 3.12.2 CANopen Communication

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-32 Figure 3-29: CANopen Network Diagram Caution: When installing CANope

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-33 3.13 Powering Up After the Whistle or Tweeter is connected to its device

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-34 Whistle - 60 Series Power Dissipation0.01.02.03.04.05.06.07.08.09.010.000

Whistle/Tweeter Installation Guide Installation MAN-WHTWIG (Ver. 1.5) 3-35 • for an ambient temperature of 40 °C , ΔT= 80°C – 40 °C = 40 °C 4. U

Whistle/Tweeter Installation Guide Contents MAN-WHTWIG (Ver. 1.5) ii 3.10.3 Auxiliary Feedback: Single-Ended Encoder Input Option (YA[4]=2) 3-223.

Whistle/Tweeter Installation Guide MAN-WHTWIG (Ver. 1.5) A-1 Appendix: Whistle and Tweeter Technical Specifications A.1 Features A.1.1 Motion Cont

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-2 • Provide power (5 V, 200 mA max) for one

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-3 A.1.9 Status Indication • Output for a

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-4 A.2.2 Tweeter

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-5 A.3 Power Ratings A.3.1 Whistle Feature

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-6 A.3.2 Tweeter Feature Units 3/60 2.5/100

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-7 A.4 Environmental Conditions Feature Deta

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-8 A.5.2 Velocity Loop Feature Details Cont

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-9 A.6 Feedbacks A.6.1 Feedback Supply Volt

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-10 A.6.2.2 Digital Halls Feature Details Ha

Whistle/Tweeter Installation Guide Contents MAN-WHTWIG (Ver. 1.5) iii A.6.2.5 Tachometer* ...

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-11 Feature Details Resolver transfer ratio

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-12 A.6.3 Auxiliary Feedback Port (output mo

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-13 Feature Details Available as options  S

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-14 A.7 I/Os The Whistle and Tweeter have:

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-15 A.7.2 Digital Output Interface Feature D

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-16 A.8 Communications Specification Details

Whistle/Tweeter Installation Guide Whistle and Tweeter Technical Specifications MAN-WHTWIG (Ver. 1.5) A-17 A.10.3 Safety Specification Description

Whistle/Tweeter Installation Guide MAN-WHTWIG (Ver. 1.5) I-1 Index A Advanced position control · 2-2 Ambient operating temperature · 3-1 Analog inpu

Whistle/Tweeter Installation Guide Index MAN-WHTWIG (Ver. 1.5) I-2 R Relative humidity · 3-1 Resolver · 3-14 RoHS · A-17 RS-232 · 3-30 S Safety · 1-

Whistle/Tweeter Installation Guide MAN-WHTWIG (Ver. 1.5) 1-1 Chapter 1: Safety Information In order to achieve the optimum, safe operation of the Wh

Whistle/Tweeter Installation Guide Safety Information MAN-WHTWIG (Ver. 1.5) 1-2 1.1 Warnings Cleaning after soldering To avoid the damage of the

Whistle/Tweeter Installation Guide Safety Information MAN-WHTWIG (Ver. 1.5) 1-3 1.3 Directives and Standards The Whistle and Tweeter conform to the